Foam Equipment's Blog

Why Recycling Styrofoam and EPS is Your Best Bet

Posted by Phil Plotts

PlasticsToday posted an article a while ago that pointed out two important facts about expanded polystyrene, also known as EPS or Styrofoam, its trademarked form. The first thing they pointed out is that EPS packaging is recyclable. The second point was that it's a small component in our landfills and solid waste stream. While this article was written years ago, recent numbers related to the recyclability of EPS help support these points. In 2018, more than 113 million pounds of EPS were recycled in this country. EPS also makes up less than 1% of the total municipal solid waste stream by weight and volume. That's quite encouraging given the fact that EPS has been considered the misfit child of the recycling world by many. 

Where Did All of This EPS and Styrofoam Come From? 


Polystyrene was discovered in 1839 by German apothecary, Eduard Simon. He actually didn't realize what he found when he isolated it from natural resin. Eighty years later, Hermann Staudinger, an organic chemist, figured out that Simon had actually discovered a plastic polymer. Staudinger eventually won the Nobel Prize for Chemistry for all of his polystyrene-related research. In the 1930s, scientists at BASF discovered a way to produce polystyrene commercially. Towards the end of that decade, the Dow Chemical Company introduced products that were made with polystyrene to the United States. 


Styrofoam was invented by Otis Ray McIntire and patented in 1944. McIntyre was a scientist for Dow. His career there started during World War II when rubber supplies were short. McIntire was determined to create a rubber-like material that could be utilized for insulation purposes. He accidentally created foam polystyrene when he combined styrene and isobutylene. The result of the combination was a foam that was 30 times lighter and more flexible than polystyrene in its solid form. It was also inexpensive to make. 


Fast forward to now. In the global EPS market was estimated at 6.62 million tons not too long ago. North America was responsible for 10.1% of the global volume share. The demand for EPS or Styrofoam is expected to grow given the material has proved to be very useful in the construction industry. 


How to Overcome EPS and Styrofoam Recycling Challenges


While many municipalities and recycling centers do not accept Styrofoam or EPS packaging, that doesn't mean that these materials aren't sustainable. These places might not have the right foam compacting equipment needed to convert these light, bulky materials into a densified form for economical shipping.  If your business has been considering  EPS machinery for recycling, know that densified EPS materials are in demand from recycling companies. The 

revenue from material sales can even offset the cost of an EPS recycling compactor.


If your local recycling company doesn't accept EPS or Styrofoam, you can take the next step by purchasing the right equipment for your company. If you're ready to get more information about equipment to densify EPS & Styrofoam for recycling, we would be happy to help. Contact us today to learn more about our Heger foam recycling equipment and more.

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Topics: recycle styrofoam, styrofoam recycling, EPS compactor, eps recycling

How EPS Recycling Can Make Your Business More Profitable | Foam Equipment & Consulting Co.

Posted by Chad Plotts

Expandable polystyrene (EPS) and other industrial Styrofoam are 98% air which makes them very bulky in comparison to their weight. Because of the high volume, products made with these materials fill dumpsters quickly, leading to much higher waste disposal costs. 

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Topics: styrofoam recycling, EPS compactor, eps recycling, styrofoam densifier

EPS Compactors vs EPS Densifiers: What’s the Difference?

Posted by Phil Plotts

Densifier...compactor…if you work in an industry that generates a great deal of EPS foam scrap, you’ve probably heard both terms being thrown around quite often. One thing you probably do know is that these machines can condense scrap EPS packaging blocks and boxes at an optimal volume reduction ratio.

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Topics: densifier, EPS compactor, styrofoam compactor, sytrofoam densifier

Have you put off buying your foam compactor?

Posted by Doug Malawey

Have you been watching the Euro?

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Topics: recycle styrofoam, EPS compactor, Economy

Styrofoam Recycling

Posted by Jeff Knapp

There is a misconception that Styrofoam TM (Expandable PolyStyrene or EPS) is not recyclable and that is wrong.  EPS recycling is growing stronger every day.  Styrofoam TM or EPS is the number "6" recycling plastic and it must be reduced or compacted to make it feasible to ship to a plastics recycler.  It has become a coveted raw material for recyclers and they are discovering a wide range of markets for it.  

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Topics: styrofoam, compactor, styrofoam recycling, recycling plastic, eps foam, EPS compactor, screw compactor, recyclers